Hubei Heqiang Machinery Development Limited by Share Ltd
Railway workshop equipment
HQ01 Series Automatic Wheelset Mounting-Dismounting Press
● Fully automatic control. With high productivity.
● With Manual and Automatic operation mode.
● With double-ended ram cylinder, no need to reverse the axle 180°.
● The cylindrical rams are provided at the end face of ram cylinders to block the wheel hub for wheel mounting.
● A mobile slider device is installed on the machine bed for dismounting wheels, as well as mounting and dismounting of brake discs and gears.
● A motorized transfer trolley is provided for wheelset loading and unloading, and will exit the machine during the operation.
● The control unit provides the measurement and recording system to real-time detect the applied pressing force and displacement for the control system to plot the force vs displacement diagram and show it on the LCD screen.
● A measurement unit is provided at the upper crossbeam of the machine bed to detect the position of the component to be pressed and back-to back distance.
HQ02 Series Automatic Wheelset Mounting Press
● Fully automatic control. With high productivity.
● With Manual and Automatic operation mode.
● With double-ended ram cylinder, no need to reverse the axle 180°.
● The cylindrical rams are provided at the end face of ram cylinders to block the wheel hub for wheel mounting.
● A motorized transfer trolley is provided for wheelset loading and unloading, and will exit the machine during the operation.
● The control unit provides the measurement and recording system to real-time detect the applied pressing force and displacement for the control system to plot the force vs displacement diagram and show it on the LCD screen.
● A measurement unit is provided at the upper crossbeam of the machine bed to detect the position of the component to be pressed and back-to back distance.
HQ03 Series Automatic Wheelset Dismounting Press
● Fully automatic control. With high productivity.
● With Manual and Automatic operation mode.
● With double-ended ram cylinder, no need to reverse the axle 180°.
● A mobile slider device is installed on the machine bed for dismounting wheels, as well as mounting and dismounting of brake discs and gears.
● A motorized transfer trolley is provided for wheelset loading and unloading, and will exit the machine during the operation.
● The control unit provides the measurement and recording system to real-time detect the applied pressing force and displacement for the control system to plot the force vs displacement diagram and show it on the LCD screen.
HQ06 Series Wheelset Mounting-Dismounting Press
● With a main cylinder and an auxiliary cylinder, need to reverse the axle 180°.
● With Manual and semi-Automatic operation mode.
● A centering device is provided at each end of the piston rods for axle positioning.
● A movable resistant column is equipped to block the wheel for mounting and dismounting.
● A manual transfer trolley is provided for wheelset loading and unloading, and will exit the machine during the operation.
● The control unit is provided with sensors to real-time detect the applied pressing force and displacement for the control system to plot the force vs displacement diagram and show it on the LCD screen.
● The measurement will be carried out manually after mounting by the operator with manual measurement devices.
HQ09 Series Wheelset Mounting-Dismounting Press
● With single-ended ram cylinder, need to reverse the axle 180°.
● With Manual and semi-Automatic operation mode.
● A movable resistant column is equipped to block the wheel for mounting and dismounting.
● The control unit is provided with sensors to real-time detect the applied pressing force and displacement for the control system to plot the force vs displacement diagram and show it on the LCD screen.
● The measurement will be carried out manually after mounting by the operator with manual measurement devices.
HQ11 Series Wheelset Dismounting Press
● Designed for removing the wheels or brake discs from the axle.
● Manual operation mode.
● With single-ended ram cylinder, need to reverse the axle 180° for dismounting wheels.
● A resistant column is equipped to block the wheel/brake disc for dismounting.
● 2 support trolleys are provided to support the axle during operation.
HQ11 Series Wheel Press for Back Pressure Test
● The horizontal wheel press is designed for the wheel back pressure test of rail vehicles.
● The press is provided with Manual and semi-Automatic operation mode. 2 operators are required to complete the operation.
● The press is equipped with one ram cylinder.
● After one wheel is tested, it needs to take out the wheelset, turn it 180° and put in the press to test the other wheel.
● A movable worktable is equipped to transfer the wheelset in place. The 2 axle supports on the worktable are provided to support the axle during the operation. The support height is manually adjustable. (A rotary worktable is optional to avoid reversal and 2nd location of the wheelset.)
● The alignment of the axle with the ram cylinder is carried out by the operator.
● The electrical control unit provides the recording system to record and save the detected data.
● A force sensor and displacement sensor are provided to real-time detect the required data for the control system to plot the back pressure test diagram on the LCD screen of the industrial PC. The back pressure test diagram can be printed on the supplied printer to provide a permanent record of each operation or save to a USB drive.
Wheelset Assembly Line
● This line is designed for wheelset assembly, including axle conveyor, wheel conveyor, pre-assembly, wheelset transfer, wheel (or brake discs) mounting and unloading the wheelset on the workshop track.
● Applicable for passenger car and freight wagon wheelsets.
● Fully automatic operation, with high performance and productivity.
● With Manual and Automatic operation mode.
● Mount both wheels on the axle simultaneously without reversal of the axle.
● The control unit provides the measurement and recording system to real-time detect and record the applied pressing force and displacement for the control system to plot the force vs displacement diagram and show it on the LCD screen.
Wheelset Disassembly Line
● This line is designed for wheelset disassembly, including wheelset loading, dismounting, wheel overturning and conveyor, axle conveyor.
● Applicable for passenger car and freight wagon wheelsets.
● Fully automatic operation, with high performance and productivity.
● With Manual and Automatic operation mode.
● Dismount both wheels from the axle simultaneously without reversal of the axle.
● The control unit provides the measurement and recording system to detect and record the required data for the control system to plot the pressing diagram and show it on the LCD screen.
Wagon Wheelset Disassembly Line
● This line is designed for wheelset disassembly, including wheelset loading, dismounting, wheel overturning and conveyor, wheel storage, axle storage.
● Applicable for freight wagon wheelsets.
● Fully automatic operation, with high performance and productivity.
● With Manual and Automatic operation mode.
● Dismount both wheels from the axle simultaneously without reversal of the axle.
● The control unit provides the measurement and recording system to detect and record the required data for the control system to plot the pressing diagram and show it on the LCD screen.
Wagon Wheelset Assembly Line
● This line is designed for wheelset assembly, including axle conveyor, wheel conveyor, wheel hub oiling, axle greasing, wheel overturn and pre-assembly, wheelset transfer, mounting and unloading on the workshop track.
● Applicable for freight wagon wheelsets.
● Fully automatic operation, with high performance and productivity.
● With Manual and Automatic operation mode.
● Mount both wheels on the axle simultaneously without reversal of the axle.
● The control unit provides the measurement and recording system to real-time detect and record the applied pressing force and displacement for the control system to plot the force vs displacement diagram and show it on the LCD screen.
HQ31 Series Automatic Bearing Mounting-Dismounting Press
● Fully automatic control. With high productivity.
● With Manual and Automatic operation mode.
● With double-ended cylinders to mount and dismount journal bearings on the same axle.
● The press is able to mount/dismount an individual bearing separately, as well as both bearings simultaneously.
● The overall gantry structure machine bed provides a rigid frame with high strength and stability so as to smooth the operation with vibration free.
● The control unit is provided with sensors to real-time detect the required data for the control system to plot the force vs displacement and force vs time diagram and show it on the LCD screen.
HQ32 Series Automatic Bearing Mounting Press
● Fully automatic control. With high productivity.
● With Manual and Automatic operation mode.
● With double-ended cylinders to mount journal bearings on the same axle simultaneously.
● The press is able to mount an individual bearing separately, as well as both bearings simultaneously.
● The overall gantry structure machine bed provides a rigid frame with high strength and stability so as to smooth the operation with vibration free.
● The control unit is provided with sensors to real-time detect the required data for the control system to plot the force vs displacement and force vs time diagram and show it on the LCD screen.
HQ33 Series Automatic Bearing Dismounting Press
● Fully automatic control. With high productivity.
●With Manual and Automatic operation mode.
●With double-ended cylinders to dismount journal bearings from the same axle simultaneously.
●The press is able to dismount an individual bearing separately, as well as both bearings simultaneously.
●The machine bed provides a rigid frame with high strength and stability so as to smooth the operation with vibration free.
●The control unit is provided with sensors to real-time detect the required data for the control system to plot the force vs time diagram and show it on the LCD screen.
HQ34 Series Mobile Bearing Mounting-Dismounting Press
● Economic type due to manual operation mode.
● Mobile type, convenient to move to any available workplace.
● With a double acting hydraulic cylinders to mount and dismount journal bearings.
● With multiple designs for customer choice to fit different types of wheelset and bearing, such as locomotives, wagons, coaches, and other railcars.
● Optional to provide the pressing curve recording system to detect the required data for the control system to plot the force vs displacement and force vs time diagram and show it on the LCD screen.
HQ55 Series Bull Gear Press-fitting Machine
● This machine is designed for press-fitting large gear and its surrounding components of split gearboxes, as well as driven gear on the axle. Applicable for wheelsets of high-speed trains, EMUs and subways.
● With Manual and Automatic operation mode.
● With Siemens PLC and AdvanTech industrial PC to control the pressing operation.
● The control unit provides measurement and recording system to real-time detect and record the applied pressing force and displacement for the control system to plot the force vs displacement diagram and show it on the LCD screen.
● Only to replace the centering devices and block baffle for different types of axle and bull gear.
HQ56 Series Bull Gear Dismantling Machine
● This machine is designed for removing large gear of gearbox and its surrounding components from the axle. Applicable for wheelsets of high-speed trains, EMUs and subways.
● With Manual and Automatic operation mode.
● With Siemens PLC and AdvanTech industrial PC to control the pressing operation.
● The control unit provides measurement and recording system to real-time detect and record the required data for the control system to plot the force vs displacement diagram and show it on the LCD screen.
● Only to replace the centering devices and block baffle for different types of axle and bull gear.
HQ58 Series Bull Gear Bearing Press-fitting Machine
● This machine is designed for press-fitting large gear, bearings, oil retaining rings and collector rings of integral and split gearboxes. Applicable for wheelsets of high-speed trains, EMUs and subways.
● With Manual and Automatic operation mode.
● With Siemens PLC and AdvanTech industrial PC to control the pressing operation.
● The control unit provides measurement and recording system to real-time detect and record the applied pressing force and displacement for the control system to plot the force vs displacement diagram and show it on the LCD screen.
● Only to replace the centering devices and block baffle for different types of axle and bull gear.
HQ59 Series Bull Gear Bearing Dismounting Press
● This machine is designed for dismantling bearings at both side of the bull gear. Applicable for wheelsets of high-speed trains, EMUs and subways.
● With double-ended cylinders to dismount both side bearings simultaneously.
● Only need to replace the dismantling tool for different types of bull gear bearings.
● With a manual support trolley for axle loading and unloading.
● With a wireless remote for convenient control.
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